Enabling Progress in Additive Manufacturing &
Powder Injection Molding

你正在寻找粉末注射成型或加工制造中创新、高效的解决方案?弗尔德科学仪器事业部为您提供一流的颗粒粒度粒形分析、元素分析、热处理、金相分析仪产品。

Quality Control Raw Material
Elemental Analysis
Particle Characterization

Post-Processing
Debinding &  Sintering
Stress Relieving

Quality Control Finished Product
Elemental Analysis

How EOS uses Verder Scientific equipment in their additive manufacturing processes

EOS, a leading player in industrial 3D printing of metals and plastics, relies on Verder Scientific equipment for quality control. They use an ELTRA Elemental ONH-p Analyzer to spot tiny amounts of oxygen, nitrogen, and hydrogen in powders and solid parts. For material preparation, two QATM polishers are used to subsequently check the density of powders and solid components. To boost quality further, they use a CARBOLITE GERO furnace for heat treatment. This meticulous approach ensures EOS products shine in the 3D printing market.

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CARBOLITE GERO 排胶,烧结,热处理

卡博莱特盖罗制造的实验室及工业炉、烘箱温度从30-3000

在金属注射成型(MIM)应用领域,我们有着相当丰富的经验。在粉末冶金领域,是增材制造(Additive Manufacturing)知名的热处理炉供应商。

对于MIM应用,卡博莱特盖罗有两种排胶炉:催化排胶和热力排胶,以及烧结炉。排胶和烧结这两种工艺可以分别在两台炉内执行,也可以用排胶烧结一体炉(型号:PDS 120 MO/14

对于增材制造领域,GPC 12/300B能在可控气氛下使用,可用于激光选区熔化成形件的去应力和正火(退火)

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ELTRA 元素分析仪

ELTRA为固体样品中C、H、O、N、S的精准分析。

粉末冶金过程中质量控制是非常重要的,以确保高质量的最终产品。
一个典型的例子是测量钢中的碳含量,推荐采用 ELTRA‘s CS 分析程序,因为会影响最终产品的硬度。

在烧结过程中,其他的化学元素,如空气中的氧气或氢水分(氢脆),可能降低产品的质量,所以推荐使用元素分析仪进行分析。

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QATM Materialographic Preparation Process

设备用在物相(金相)检验的质检工艺上。

金属零配件,例如烧结工艺产品需要全面检测。ATM的优质设备覆盖面广,提供切割,抛光和蚀刻功能,完美满足金相分析的样品表面前处理的基础要求。


有了创新切割设备 Brillant 250样品的制备变得非常的轻松和重复性好。

新的硬度测试仪 Carat 930,优质表现无可匹敌,能准确检测每一批的金属零配件的硬度,以此保证不同批次的产品质量一致性良好。

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QATM 硬度测试

Hardness testing in powder metallurgy requires completely different parameters and procedures compared to classic hardness testing applications. Samples have to be prepared well to enable the hardness test. Powder has to be embedded in resin, e. g. with a hot mounting press, and afterwards the materialographic specimen has to be polished to obtain a clean surface for hardness testing.

For proving the quality of powder materials a powerful Vickers micro hardness tester like the Qness 60 M EVO is the perfect solution.

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RETSCH 粉碎和粒度分析

德国莱驰提供固体样品前处理研磨筛分设备。

在粉末冶金领域莱驰的筛分设备可用于回收原料,如三维振动筛分仪 AS 200 basic 系列帮助处理3D打印工艺中金属粉末的分级——以便回收使用过细粉末颗粒。

莱驰的粉碎机,像颚破仪 BB 500 功率强劲,被用来粉碎不合格的生胚或金属注射成型的硬质金属零配件,获得的粉末则直接回收至生产线。

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MICROTRAC MRB 颗粒表征

Powders used for additive manufacturing must meet the highest quality standards.

Microtrac MRB offers two methods for particle characterization of metal powders: Laser Diffraction and Dynamic Image Analysis. Both methods provide a size distribution, but only imaging methods also detect the particle shape which is crucial for the suitability of a powder for additive manufacturing.

The CAMSIZER X2 is a dedicated image analysis instrument with a wide measurement range from 0.8 µm to 8 mm that delivers results of highest reliability thanks to the unique Dual Camera Technology.

The SYNC analyzer combines the versatility of laser diffraction with the sensitivity and accuracy of image evaluation in an innovative way.

The BELSORP MINI X determines the surface area by mass as specific surface area (m²/g). This is an important parameter in the characterization and evaluation of metal powders.

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